One-stop solution provider for blood collection tube manufacturing - TH Biol.
Non-Centrifugal Tube Loading & Gel Filling Machine
Non-Centrifugal Tube Loading & Gel Filling Machine
Manual/semi-automated gel filling relies on experience, with prominent issues of uneven filling amount and position deviation. The rate of defective products is as high as 5%-8%, which can easily cause sample contamination and hemolysis, leading to distortion of test data. Thus, it fails to meet the “zero fault tolerance” requirement of precision medicine.
1.2 The Practical Demand for Industrial Expansion
With the in-depth advancement of healthcare reform, the demand for the blood collection tube market in China has been growing steadily. Up to now, the annual consumption of blood collection tubes in China has exceeded 8 billion, among which separation gel tubes account for approximately 20% of the total. Based on this, it is urgent to invest in high-efficiency and high-precision non-centrifugal tube loading and gel filling machine in production to gain a favorable position in the market.
2.1 Core Features:
The unique hopper structure enables automatic tube loading while preventing tubes from getting stuck or broken.
A stirring, vacuum-pumping and defoaming device is equipped inside the mixing tank,no centrifugation required.
The unique dual-tank design and shorter gel delivery pipes reduce the generation of air bubbles.
Precision constant temperature control technology without gel drawing or wire hanging.
20 precision ceramic injection pumps, one valve control and one gel rod, 10x2 pieces/time.(20 gel heads).
PLC control module and touch screen, real time display of various operation parameters.
2.2 Technical Parameters:
|
Production capacity |
10000-12000pcs/h(affected by viscosity and filling amount) |
|
Filling method |
20 precision ceramic injection pumps, filling accuracy≤±5%(base 0.7g) |
|
Gel filling amount |
0.6-1.5g, can be automatically set and adjusted on the screen |
|
Tube specifications |
13*75/100mm,16*100mm(jig needs to be replaced) |
|
Mixing tank material |
SUS304, effective working capacity 43L,electric heating |
|
Air consumption |
≤600L/min, air source pressure:0.5Mpa≤P≤0.8Mpa |
|
Electric power |
9Kw, AC380V, 50/60Hz |
|
L*W*H |
2.0m*0.9m*1.8m |
|
Weight |
1000KG |
3.1 Achieve Cost Reduction and Efficiency Improvement, and Promote the Modernized Development of Enterprises
It meets the demand for high-efficiency output while reducing labor costs, minimizing separation gel waste, and cutting down the total production costs.
3.2 Ensure the Quality of Samples and Guarantee the Accuracy of Test Results.
The non-centrifugal tube loading and gel filling machine can precisely control the filling amount and uniformity of the separation gel, ensuring that the separation gel forms a stable barrier. This effectively isolates blood cells from serum/plasma and improves the accuracy of test results.
3.3 Meet the Requirements of the Rapid Expansion of the IVD Industry and Promote the Upgrading of Industrial Automation
Tenghu non-centrifugal tube loading and gel filling machine has a production capacity of 10000pcs/h, which can meet the requirements of rapid expansion of IVD industry.
Our main products including blood collection tube machine, serum separation gel, blood clot activator, anti-coagulant reagents, and medical consumables which are widely used in IVD diagnosis and other field.
Tel: +86 13918801906
E-mail: marketing@sh-th.com.cn
Address: No.17, Lane 5, Cao Nong Road, Songjiang District, Shanghai, China